Intastor Manufacturing Facility and Capacity Statement
Intastor’s manufacturing capacity is approximately 30 000m2 of panel each month, based on a single shift, 5-day week basis. 

Intastor manufactures the insulated modular panels by means of a continuous automated panel lamination line. During this process rolled steel is laminated onto a polystyrene core with profiled interlocking joints and panels are automatically cut to the required length. Ancillary components such as doors and trims are also made along with specialized hand-laminated panels. 

Intastor also produces an insulated roofing panel system that provides enormous benefits in terms of its structural strength, insulation properties, ease of installation and aesthetics. The insulated roofing panel represents a fast-track integrated roof and ceiling solution without the need for extensive supporting trusses and beams. 

The insulated modular wall panel likewise compliments the roofing system for use in cladding walls and other vertical structures and can be produced in several different profiles. 

Intastor’s expanded polystyrene insulation is provided by Isolite Cape. Their main block plant is on the same site as Intasor and includes a state of the art block mould efficiently producing high quality EPS blocks. The blocks are then cut by a fully automatic cutting line incorporating vibrating hot wire technology to give a smooth cut resulting in an optimum finish on laminated panels. The capacity of this plant is more than 450m3 per day, equivalent to 12000m2 of 40mm panels per day. 
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Intastor’s manufacturing capacity is approximately 30 000m2 of panel each month, based on a single shift, 5-day week basis. 

Intastor manufactures the insulated modular panels by means of a continuous automated panel lamination line. During this process rolled steel is laminated onto a polystyrene core with profiled interlocking joints and panels are automatically cut to the required length. Ancillary components such as doors and trims are also made along with specialized hand-laminated panels. 

Intastor also produces an insulated roofing panel system that provides enormous benefits in terms of its structural strength, insulation properties, ease of installation and aesthetics. The insulated roofing panel represents a fast-track integrated roof and ceiling solution without the need for extensive supporting trusses and beams. 

The insulated modular wall panel likewise compliments the roofing system for use in cladding walls and other vertical structures and can be produced in several different profiles. 

Intastor’s expanded polystyrene insulation is provided by Isolite Cape. Their main block plant is on the same site as Intasor and includes a state of the art block mould efficiently producing high quality EPS blocks. The blocks are then cut by a fully automatic cutting line incorporating vibrating hot wire technology to give a smooth cut resulting in an optimum finish on laminated panels. The capacity of this plant is more than 450m3 per day, equivalent to 12000m2 of 40mm panels per day. 

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